{"id":10679,"date":"2025-06-19T20:34:01","date_gmt":"2025-06-19T20:34:01","guid":{"rendered":"https:\/\/g7techservices.com\/site\/?p=10679"},"modified":"2025-06-27T19:45:55","modified_gmt":"2025-06-27T19:45:55","slug":"alpura-milk-production-and-balance-planning-tool-pyplan-g7-tech-services-case-study","status":"publish","type":"post","link":"https:\/\/g7techservices.com\/site\/alpura-milk-production-and-balance-planning-tool-pyplan-g7-tech-services-case-study\/","title":{"rendered":"ALPURA: The Milk Production and Balance Planning Tool"},"content":{"rendered":"\n<p>ALPURA is one of the five most important dairy companies in Mexico. It has a portfolio of more than 200 products that it manufactures in its three plants. ALPURA sells more than 100 million kiloliters of dairy products monthly.<strong> <\/strong>\u200b<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-vertically-aligned-top g7_post_counter_format is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:5em\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color has-link-color wp-elements-dde21826e39a395a08cd58ce8f3df8fd\" style=\"color:#282f42;font-size:2em\">3<\/h3>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">Plants<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column g7_post_counter_format is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:7em\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color has-link-color wp-elements-99b570128f491745e5aabff1a56614b6\" style=\"color:#282f42;font-size:2em\">5<\/h3>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">Product Families<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column g7_post_counter_format is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:8em\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color has-link-color wp-elements-620b3ef5c19edf9c078ccfe73b7ba274\" style=\"color:#282f42;font-size:2em\">200+<\/h3>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">SKUs<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column g7_post_counter_format is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:12em\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color has-link-color wp-elements-8eb4883f46ead836add64656c20de126\" style=\"color:#282f42;font-size:2em\">150+<\/h3>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">Dairy production ranches<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column g7_post_counter_format is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:15em\">\n<h3 class=\"wp-block-heading has-text-align-center has-text-color has-link-color wp-elements-fbfc386e1ef27b4a275d559e93d090d3\" style=\"color:#282f42;font-size:2em\">100 million+<\/h3>\n\n\n\n<p class=\"has-text-align-center has-small-font-size\">Milk production<\/p>\n<\/div>\n<\/div>\n\n\n\n<p>For this dairy giant, we developed the <strong>\u201cMilk Balance\u201d<\/strong> &#8211; a comprehensive <strong>Production Planning<\/strong> solution.\u200b<\/p>\n\n\n\n<h2 class=\"wp-block-heading has-text-align-left\">The Challenge<\/h2>\n\n\n\n<p>In the words of Ricardo Cueto, Head of Business Planning and Optimization, the main challenge that Alpura faced was:<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><em>\u201cThe need to automate data analysis processes and other procedures to answer a fundamental question: What are the constraints on our milk supply in the short to medium term?\u00bb<\/em><\/p>\n<\/blockquote>\n\n\n\n<h2 class=\"wp-block-heading\">The Solution<\/h2>\n\n\n\n<p><strong>Milk Balance<\/strong> was developed as a solution to the problem. To provide a solution to this ALPURA requirement we developed a tool that solved the two central concerns raised:<\/p>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li><strong>Short-term Milk Balance:<\/strong> this process aims to compare the requirements with the availability of milk for each production plant, with a horizon of two weeks, with daily openings.<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li><strong>Medium-Term Milk Balance:<\/strong> whose purpose is to compare the requirements with the availability of milk in each production plant, but with a horizon of three months, with weekly openings. To this end, we developed two sub-processes: Preliminary Production Plan and Milk Requirement and Use Planning, both in the Medium Term.\u200b<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><em>\u00abThe team developed a flexible solution in <a href=\"https:\/\/pyplan.com\/\" rel=\"nofollow\" title=\"Pyplan\">Pyplan<\/a>, capable of collecting data, performing complex calculations, allowing teams to collaborate and analyze information, adapting to our universe of data and data processes. The Milk Production and Balance Planning tool has allowed us to conduct these processes efficiently by answering the key question and using all our data in depth.\u201c<\/em><\/p>\n<\/blockquote>\n\n\n\n<p><strong><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-black-color\"><em>Ricardo Cueto<\/em><\/mark><\/strong><mark style=\"background-color:rgba(0, 0, 0, 0)\" class=\"has-inline-color has-black-color\">, Head of Business Planning and Optimization<\/mark><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Benefits Achieved<\/h2>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li><strong>Improved forecasting and planning<\/strong> of resource needs: inputs, personnel or investments in production line capacity.\u200b<\/li>\n\n\n\n<li><strong>Optimization of production<\/strong>, identifying possible bottlenecks in the process in advance.\u200b<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"wp-block-list\">\n<li><strong>Alignment between production and demand<\/strong>, optimizing the level of stocks, avoiding shortages or loss of sales.\u200b<\/li>\n\n\n\n<li><strong>Automation of different processes<\/strong> that represented a saving of up to 75% of the time spent in the execution of operational tasks.\u200b<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Learn how one of the five most important dairy companies in Mexico, ALPURA, is conducting complex data processes efficiently with a Pyplan flexible solution.<\/p>\n","protected":false},"author":4,"featured_media":10838,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[62],"tags":[],"class_list":["post-10679","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/posts\/10679","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/comments?post=10679"}],"version-history":[{"count":9,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/posts\/10679\/revisions"}],"predecessor-version":[{"id":10847,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/posts\/10679\/revisions\/10847"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/media\/10838"}],"wp:attachment":[{"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/media?parent=10679"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/categories?post=10679"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/g7techservices.com\/site\/wp-json\/wp\/v2\/tags?post=10679"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}